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MAGNETIC V BLOCK

Series UL- 320
MAGNETIC V BLOCK

HARDENED AND GROUND MAGNETIC V BLOCKS


• All sides are hardened & ground

• Used for grinding, light Miliing, Drilling & inspection of round & square Jobs.
• Accuracy for Flatness, squareness & parallelism within 0.005mm upto 150L & 0.010mm for 200L
• Hardness 60 ± 2 RC.
• Supplied in matched pair.
Uniform and Strong magnetic pull to all three magnetic surfaces, Top, Bottom & V Faces.
• Easy ON - OFF facility.
• 120° "V" angle also available.

 
Sr.No.
Cat No.
Size
Range (mm)
Pull
1.
UL-32001 Hard
40L X 40W X 55H     [2"]
Ø 3 - Ø 25
25 Kg
2.
UL-32002 Hard
75L X 56W X 75H      [3"]
Ø 5 - Ø 40
75 Kg
3.
UL-32003 Hard
100L X 70W X 95H    [4"]
Ø 5 - Ø 65
100 Kg
4.
UL-32004 Hard
150L X 75W X 100H  [6"]
Ø 5 - Ø 70
125 Kg
5.
UL-32005 Hard
200L X 125W X I50H [8"]
Ø 10 - Ø 140
175 Kg
 
 
 
PERMANENT MAGNETIC LIFTER

Series UL- 805

PERMANENT MAGNETIC LIFTER
 
• Used for lifting & handling of steel plates, heavy block & castings as well as heavy round or cylindrical parts.
• The 1 :3.5 safety factor of the recommended load to the test load ensures use at optimal working
   conditions even with substantial air gaps & surface conditions.
• Compact design, strong magnetic pull, total work safety
• Easy operated lever for ON-OFF
• Spring loaded block at side for safety feature.
• Suitable for Flat & Round jobs.
• No damage on job during operation
• We also Undertake Calibration Traceable to NABL Cretificate and Repairing
   of All Tyes of Permanent Magnetic Lifter
 
 
                                    TASTED CAPACITY 1 : 3.5 TIMES
 
Sr. No. Cat No. Size
(Height is without hook)
Lifting Capacity
for flat job
Tested Capacity
for flat job (1:3 Times
Weight
0 UL - 80500 90 L x 65 W x 85 H 100 Kg 350 Kg 4 Kg
1 UL - 80501 170 L x 85 W x 105 H 200 Kg 700 Kg 9 Kg
2 UL - 80502 170 L x 85 W x 105 H 250 Kg 875 Kg 9 Kg
3 UL - 80503 230 L x 85 W x 105 H 300 Kg 1050 Kg 13 Kg
4 UL - 80504 230 L x 85 W x 105 H 450 Kg 1575 Kg 14 Kg
5 UL - 80512 260 L x 85 W x 105 H 500 Kg 1750 Kg 14 Kg
6 UL - 80505 255 L x 110 W x 130 H 600 Kg 2100 Kg 25 Kg
7 UL - 80506 290 L x 110 W x 130 H 700 Kg 2450 Kg 30 Kg
8 UL - 80507 350 L x 130 W x 135 H 1000 Kg 3500 Kg 45 Kg
9 UL - 80508 395 L x 150 W x 160 H 1500 Kg 5250 Kg 68 Kg
10 UL - 80509 460 L x 170 W x 185 H 2000 Kg 7000 Kg 103 Kg
11 UL - 80510 555 L x 270 W x 270 H 3000 Kg 9000 Kg 280 Kg
12 UL - 80511 715 L x350 W x 310 H 5000 Kg 15000 Kg 540 Kg
 
                                    TASTED CAPACITY 1 : 3 TIMES
 
Sr. No. Cat No. Size
(Height is without hook)
Lifting Capacity
for flat job
Tested Capacity
for flat job (1:3 Times
Weight
0 UL - 80500/A 90 L x 65 W x 85 H 100 Kg 300 Kg 4 Kg
1 UL - 80501/A 170 L x 85 W x 105 H 200 Kg 600 Kg 9 Kg
2 UL - 80502/A 170 L x 85 W x 105 H 250 Kg 750 Kg 9 Kg
3 UL - 80503/A 230 L x 85 W x 105 H 300 Kg 900 Kg 13 Kg
4 UL - 80504/A 230 L x 85 W x 105 H 450 Kg 1350 Kg 14 Kg
5 UL - 80512/A 260 L x 85 W x 105 H 500 Kg 1500 Kg 14 Kg
6 UL - 80505/A 255 L x 110 W x 130 H 600 Kg 2100 Kg 25 Kg
7 UL - 80506/A 290 L x 110 W x 130 H 700 Kg 3000 Kg 30 Kg
8 UL - 80507/A 350 L x 130 W x 135 H 1000 Kg 4500 Kg 45 Kg
9 UL - 80508/A 395 L x 150 W x 160 H 1500 Kg 6000 Kg 68 Kg
10 UL - 80509/A 460 L x 170 W x 185 H 2000 Kg 9000 Kg 103 Kg
11 UL - 80510/A 555 L x 270 W x 270 H 3000 Kg 15000 Kg 280 Kg
12 UL - 80511/A 715 L x350 W x 310 H 5000 Kg 15000 Kg 540 Kg
 
 
 
 
ELECTRO PERMANENT MAGNETIC LIFTER

"ULTRA" brand ELECTRO PERMANENT MAGNETS LIFTERS
Series UL- 818

Plate will not fall even when Electric Power fails
ELECTROPERM MAGNETIC LIFTER for Plate Handling
 

ELECTROPERM MAGNETIC LIFTERS for Plate Handling

• EPM lifting magnet is designed with the consideration of all industrial safety knobs. Therefore they are very compact light weight high strength and very reliable and safe in use.

• Electro Perm Magnetic lifter is combination o permanent as well as electro magnet power which is required to clamp the job or declamp the job.

• Lifted plate will not failed down even electric power failed because EPM LIFTER requires power only for holding the plates and declamping the plates. So it is 100% safe for handling the plates.

Continuous Electricity is not required so it having advantage of Saving electricity over conventional Electro Magnetic Lifter.

• Electro permanent magnetic lifter is used with combination of various magnets. At fix structure with provision of chain. So this will help to handle plain as well as bend sheets in short it will take care of bendness of plates

Safety interlock key to magnetized / demagnetized. Two buttons are to be press simultaneously with help to avoid change of accident.

“Inching” feature - when the magnets is switch ON, It might lift more than a single plate. Inching operation reduces the magnetic power slowly such that additional plates, if lifted are dropped. This is used to make sure that only one plate is handled at time.

Lamp Block - Displays the systems present state.
 
Optional Units :
Radio Remote Control - Operates from a convenient distance all the function i.e. MAG / DEMAG / Inching.

ADPREM - Accidental Demagnetization Prevention Mechanism. Disable the demagnetization cycle when carrying load.

Application :
• Ideal for handling single plates in stockyards.
• Most effective in ship building industry.
• It is use on flame cutting m/c. plazma cutting m/c and water jet cutting m/c.
• It is useful for handling small as well as large plates.
• EPM Lifter is design as per customer plate sizes.
• Controller is having special facility of selector switch help for lifting small size sheets and large plates.
• It is EPM lifting system is very suitable with EOT / GANTRY / MOBILE cranes etc.

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ELECTRO PERMANENT MAGNETIC LIFTER (HORIZONTAL / VERTICAL POSITION)

"ULTRA" brand ELECTRO PERMANENT MAGNETIC LIFTERS
Series UL- 820

Lifting Magnet Electro Permanent Magnetic
 
 
 
Lifting Magnet Electro Permanent Magnetic

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Features :

• Electro Permanent Magnets for Handling in Vertical or Horizontal Position.

• EPM lifting magnet is designed with the consideration of all industrial safety knobs. Therefore they are very compact light weight high strength and very reliable and safe in use.

• Electro Perm Magnetic lifter is combination of permanent as well as electro magnet power which is required to clamp the job or declamp the job.

• Lifted plate will not fail down even when electric power fail because EPM LIFTER requires power only a for holding the plates and declamping the plates. So it is 100% safe for handling the plates.

• Continuous electricity is not required so it is having advantage of saving electricity over conventional electro magnetic Lifter.

• Electro permanent magnetic lifter is used with combination of various magnets. At fix structure with provision of chain. So this will help to handle plain as well as bend sheets in short it will take care of bendness of plates.

• Safety interlock key to magnetized / demagnetized. Two buttons are to be press simultaneously with help to avoid chance of accident.

• "Inching" feature - when the magnets is switch ON, it might lift more than a single plate. Inching operation reduces the magnetic power slowly such that additional plates, if lifted are dropped. This is used to make sure that only one plate is handled at a time.

• Lamp Block - Displays the systems present state.

• Spreader beam fitted with suspension systems / Control Panel / Indicative Tower lamp etc.

Application :

• Ideal for handling single plate in stockyards.
• Most effective in ship building industry.
• It is use on flame cutting m/c. plasma cutting m/c and water jet cutting m/c.
• It is useful for handling small as well as large plates.
• EPM Lifter is design as per customer plate sizes.
• Controller is having special facility of selector switch help for lifting small size sheets and large plates.
• It is the EPM lifting system is very suitable with EOT / GANTRY / MOBILE crane etc.




OPTIONAL UNITS :
• Radio Remote Control - Operates from a convenient distance all the function i.e. MAG / DEMAG / Inching.
• ADPREM - Accidental Demagnetization Prevention Mechanism.
Disable the demagnetization cycle when carrying load.

DESIGN :
• Designing of EPM Plate Lifter Depends upon minimum
and maximum size of plate ( length X weight X thickness)
• Crane Capacity
• Weight of Plates.


   
 
Plate Dimensions
Plate Thickness
Rated Capacitymm
Length (mm)
Width (mm)
(kg)
Min
Max
Min
Max
1500
6300
500
2500
4 - 35
4500
3000
12500
500
2500
4 - 30
7500
3000
12500
500
3500
4 - 30
10000
3000
12500
500
3500
4 - 40
12000
3000
12500
500
3500
4 - 50
17500
 
Please Specify Min. / Max. Size of the Sheet. (Length x Width x Thickness)
 
 
PERMANENT MAGNETIC LIFTERS
Series UL - 810
AUTOMATIC PERMANENT MAGNETIC LIFTER
AUTOMATIC PERMANENT MAGNETIC LIFTER

Features :
• "ULTRA" brand AUTOMATIC PERMANENT MAGNETIC LIFTER
• Strong magnetic path produced by the NDFEB magnet.
• ON & OFF of the magnetic force is controlled by hanger connected to this product up & down.
• The magnetic lifter have the feathers of strong attraction,small size & weight, powerful force.
• Safety factor of automatic magnetic lifter is 1 :3 times.
• Automatic permanent magnetic lifter are available from 1000kg to 3000kg.
• No electric supply is required.
• Suitable for flat jobs.


APPLICATION :

• This type of lifter widely used in moulding & machanism manufacturing such as
• Machine shop,
• Dockyard that related to steel material,
• Heavy fabrication shop,
• Various automates,
• Handling steel plates heavy blocks.

 
Cat No.
Capacity
Tested Capacity
UL- 81001
1000 Kg
3000 Kg
UL- 81002
2000 Kg
6000 Kg
UL- 81003
3000 Kg
9000 Kg
 
 
 
 
ELECTROPERM MAGNETIC LIFTER ADJUSTABLE TYPE
Series UL- 817
ELECTROPERM MAGNETIC LIFTERS

Features :
• Electroperm Magnetic Lifter is Designed to lift single bars or pipe.
• Electroperm Magnetic Lifter is having special provision to adjust the angle
  according to diameter of bars or pipe
• Electroperm Magnetic Lifter do not required continues electricity.
• Electroperm Magnetic Lifter can be used in a multiple set if the lengh of 
job is more.

Application :
• This type of lifter widely used for lifting round bar or pipe

Design :
• Designing of electroperm Mangnetic Lifter Depands upon minimum and
  maximum size of bar or pipe. (Diameter and lengh)
• Crane Capacity
• Weight of bar or pipe

 
 
 
Ultra MAGNETIC LIFTER
"ULTRA" brand CUSTOM MADE MAGNETIC LIFTER (Electrical / Electropermanent)
Series UL- 827
 
"ULTRA" EPM Lifter for Angles
"ULTRA" EPM Lifter for Channel
"ULTRA" EPM Lifter for Round
"ULTRA" brand EPM Lifter for Angles
"ULTRA" brand EPM Lifter for Channel
"ULTRA" brand electro magnet lifter for Round
 
"ULTRA" EPM Lifter for Pipes & Round Bar
"ULTRA" EPM Lifter for Billets
 
"ULTRA" brand EPM Lifter for Pipes & Round Bar
"ULTRA" brand electro magnet lifter Lifter for Billets
 
 
 
 
MAGNETIC PLATEN
Series UL - 210
MAGNETIC PLATEN

Introduction :
Ultra Magnetic Platen used for very fast, safe & easy clamping of moulds on Injection moulding machine. This advanced technology eliminates hydraulic & mechanical clamping system & provides quick mould change (QMC) and just in time (JIT) moulding.

Operating Principal :
Magnetic Platen works on the ELECTRO PERMANENT MAGNETIC SYSTEM that develops very high magnetic force. 
The electrical control equipment is only to activate & de-activate the magnets inside the platen i.e. it will not loose it's magnetic power in case of power failure. It doesn't requires power once it is magnetized.

Operation :
To mount a mould, the operator has to match the mould base to the locator ring on stationery platen, then bring the moving platen in until it touches the rear mould plate. Now, the operator has to magnetize the mould, remove the straps holding the mould halves together and then pull the moving platen back. The machine and mould are now ready for production.
A typical magnetic mould change involves bringing both mould halves together, securing the mould halves; demagnetizing the platen & then lifting the mould out of the press by suitable means.

Salient Features :

Universal :
• Compatibility with all existing machines
• Full utilization of active area of the platen
• Maintenance Free

Saving :
• Drastic reduction of downtime
• Virtually zero operating cost, no power consumption
• Very fast return of investment

Reliable :
• Total demagnetization of moulds & plates when switched off.
• No deformation
• Fast Clamping

Safe :
• Working on ELECTRO PERMANENT MAGNETIC SYSTEM
• Uniform clamping force across the entire rear of mould
• Uniform magnetic field.

 
Sr. No. 
Cat No.
Size (mm)
Max. working temp.
Clamping Force (Kg/Cm2)
Thickness
1.
UL21001 
Depends on Machine Platen Size
0 -130
25 - 30
60 - 65 mm
2.
UL21001 
Depends on Machine Platen Size
130-240
25 - 30
60- 65 mm
3.

ULTRA CONTROL UNIT FOR ABOVE MAGNETIC PLATEN

 
 
 
PERMANENT ELECTRO MAGNET
Rectangular Holding Magnets With Electrical Switch Off
Series UL - 823
"ULTRA" BRAND RECTANGULAR HOLDING MAGNETS With Electrical Switch Off  
PERMANENT ELECTRO MAGNET

Features :
1. The Permanent magnet system of these holding magnets creates a magnetic field between the centre pole and the outer border of the holding surface.
2. In addition to the permanent magnet, which creates the holding force, a coil is installed. When 24V= is applied to this switch - off coil a counter pole magnetic field is set up to neutralize the permanent magnetic field. As a result work - pieces can easily be removed. 
3. These holding magnets will preferably be used when long - term holding times are required and tools should be loosened by switching on the coil fora short period. 

Holding Surface Holding Force Weight Minimum Thickness
200 mm x 60 mm 150 kg 3.0 kg 6 mm

“ULTRA” CONTROL UNIT FOR ABOVE

Special Sizes Available on Request as per Application.

 

 
 
 
ROUND PERMANENT ELECTRIC MAGNETS
"ULTRA" BRAND ROUND PERMANENT ELECTRIC HOLDING MAGNETS With Electrical Switch Off
Series UL - 822
ROUND PERMANENT ELECTRIC MAGNETS

1. The Permanent magnet system of these holding magnets creates a magnetic field between the centre pole and the outer border of the holding surface.

2. In addition to the permanent magnet, which creates the holding force, a coil is installed. When 24V= is applied to this switch - off coil a counter pole magnetic field is set up to neutralize the permanent magnetic field. As a result work - pieces can easily be removed.

3. These holding magnets will preferably be used when long - term holding times are required and tools should be loosened by switching on the coil for a short period.

 
Sr. No. 
Cat No.
Holding Surface
Holding Force
Input power
Minimum Thickeness
1
UL- 82201
Ø 20 mm
4 kg
3.6 W
2.5 mm
2
UL- 82202
Ø 35 mm
16 kg
4.6 W
30 mm
3
UL- 82203
Ø 55 mm
42 kg
9.0 W
4.5 mm
4
UL- 82204
Ø 70 mm
72 kg
13.3 W
6.0 mm
5
UL- 82205
Ø 90 mm
120 kg
21.8 W
7.5 mm
6
UL- 82206
Ø 150 mm
350 kg
44 W
7.5 mm
 
Special Sizes Available on Request as per Application.
 
 
 
ELECTRO MAGNETIC HOLDER
Series UL- 826
ELECTRO MAGNETIC HOLDER

Used in automated manufacturing lines as the magnetic force can be turned on & offf or increased or decreased by remote operation via a rectifier or PLC. 

Features :
• Electrical Control can be used for turning on & off the magnetic force
• Usable for continuous operation.
• Quick Attach & Detach enables speedy automation. 


Applications :

• Automated press
• Prevention of deflection for shearing material
• Various automatic processes.
• Holding Hands of Industrial robots.
• In Machine shop, Press Shop, Assembly Line Material Feed.

 

Sr.No.

Cat No.

Size (mm)

Max Holding Power

Working Voltage
1.
UL-82601
Ø 25 x 40 H
3 kg 
24 DC
2.
UL-82602
Ø 25 x 25 H
2 kg
24 DC
3.
UL-82603
Ø 30 x 30 H
8 kg 
24 DC
4.
UL-82604
Ø 30 x 45 H
15 kg
24 DC
5.
UL-82605
Ø 40 x 45 H
35 kg
24 DC
6.
UL-82606
Ø 50 x 30 H
40 kg
24 DC
"ULTRA" CON
 
 
 
MAGNETIC SEPARATOR ON OFF TYPE
Series UL- 813

•  Easily clean up sharp edged drill chips screw and other metal parts
•  Items are safety ejected by pulling the back side knob
•  Ideal for hard to each space
•  Used in all fabrication shop and machine shop
•  No requirement of hand contact with scrap to handle, so safe in use
 

Sr. No. 

Cat No. 

Size (mm)

1.

UL - 81301

Ø1 x 6 Inch

 
 
 
MINI DEMAGNETISERS
Series UL- 803
MINI DEMAGNETISERS

• Used for removing surface residual magnetism from specific area of Dies & moulds parts, Punches etc.
• Operate on 220V single phase AC supply.
• Compact design & easy to operate
• It demagnetizes just by sliding over the surface by pressing single pole momentary    switch.

 
Sr. No. 
Cat No.
Size (mm)
1.
UL 80304
150 L x 100 W
2.
UL 80305
150 L x 150 W