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ELECTROPERM MAGNETIC LIFTER for Plate Handling
    
 
ELECTROPERM MAGNETIC LIFTER for Plate Handling
 
• EPM lifting magnet is designed with the consideration of all industrial safety knobs. Therefore they are very compact light weight high strength and very reliable and safe in use.

• Electro Perm Magnetic lifter is combination o permanent as well as electro magnet power which is required to clamp the job or declamp the job.

• Lifted plate will not failed down even electric power failed because EPM LIFTER requires power only for holding the plates and declamping the plates. So it is 100% safe for handling the plates.

Continuous Electricity is not required so it having advantage of Saving electricity over conventional Electro Magnetic Lifter.

• Electro permanent magnetic lifter is used with combination of various magnets. At fix structure with provision of chain. So this will help to handle plain as well as bend sheets in short it will take care of bendness of plates

Safety interlock key to magnetized / demagnetized. Two buttons are to be press simultaneously with help to avoid change of accident.

“Inching” feature - when the magnets is switch ON, It might lift more than a single plate. Inching operation reduces the magnetic power slowly such that additional plates, if lifted are dropped. This is used to make sure that only one plate is handled at time.

Lamp Block - Displays the systems present state.
 
Optional Units :
Radio Remote Control - Operates from a convenient distance all the function i.e. MAG / DEMAG / Inching.

ADPREM - Accidental Demagnetization Prevention Mechanism. Disable the demagnetization cycle when carrying load.

Application :
• Ideal for handling single plates in stockyards.
• Most effective in ship building industry.
• It is use on flame cutting m/c. plazma cutting m/c and water jet cutting m/c.
• It is useful for handling small as well as large plates.
• EPM Lifter is design as per customer plate sizes.
• Controller is having special facility of selector switch help for lifting small size sheets and large plates.
• It is EPM lifting system is very suitable with EOT / GANTRY / MOBILE cranes etc.
See the Video
 
 
ELECTRO PERMANENT MAGNETS LIFTER (HORIZONTAL / VERTICAL POSITION)
 
Lifting Magnet Electro Permanent Magnetic
 
 
 
Lifting Magnet Electro Permanent Magnetic

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Features :

• Electro Permanent Magnets for Handling in Vertical or Horizontal Position.

• EPM lifting magnet is designed with the consideration of all industrial safety knobs. Therefore they are very compact light weight high strength and very reliable and safe in use.

• Electro Perm Magnetic lifter is combination of permanent as well as electro magnet power which is required to clamp the job or declamp the job.

• Lifted plate will not fail down even when electric power fail because EPM LIFTER requires power only a for holding the plates and declamping the plates. So it is 100% safe for handling the plates.

• Continuous electricity is not required so it is having advantage of saving electricity over conventional electro magnetic Lifter.

• Electro permanent magnetic lifter is used with combination of various magnets. At fix structure with provision of chain. So this will help to handle plain as well as bend sheets in short it will take care of bendness of plates.

• Safety interlock key to magnetized / demagnetized. Two buttons are to be press simultaneously with help to avoid chance of accident.

• "Inching" feature - when the magnets is switch ON, it might lift more than a single plate. Inching operation reduces the magnetic power slowly such that additional plates, if lifted are dropped. This is used to make sure that only one plate is handled at a time.

• Lamp Block - Displays the systems present state.

• Spreader beam fitted with suspension systems / Control Panel / Indicative Tower lamp etc.

Application :

• Ideal for handling single plate in stockyards.
• Most effective in ship building industry.
• It is use on flame cutting m/c. plasma cutting m/c and water jet cutting m/c.
• It is useful for handling small as well as large plates.
• EPM Lifter is design as per customer plate sizes.
• Controller is having special facility of selector switch help for lifting small size sheets and large plates.
• It is the EPM lifting system is very suitable with EOT / GANTRY / MOBILE crane etc.




OPTIONAL UNITS :
• Radio Remote Control - Operates from a convenient distance all the function i.e. MAG / DEMAG / Inching.
• ADPREM - Accidental Demagnetization Prevention Mechanism.
Disable the demagnetization cycle when carrying load.

DESIGN :
• Designing of EPM Plate Lifter Depends upon minimum
and maximum size of plate ( length X weight X thickness)
• Crane Capacity
• Weight of Plates.


   
 
Plate Dimensions
Plate Thickness
Rated Capacitymm
Length (mm)
Width (mm)
(kg)
Min
Max
Min
Max
1500
6300
500
2500
4 - 35
4500
3000
12500
500
2500
4 - 30
7500
3000
12500
500
3500
4 - 30
10000
3000
12500
500
3500
4 - 40
12000
3000
12500
500
3500
4 - 50
17500
 
Please Specify Min. / Max. Size of the Sheet. (Length x Width x Thickness)
 
 
 
ELECTROPERM MAGNETIC LIFTER ADJUSTABLE TYPE
Series UL- 817
ELECTROPERM MAGNETIC LIFTERS

Features :
• Electroperm Magnetic Lifter is Designed to lift single bars or pipe.
• Electroperm Magnetic Lifter is having special provision to adjust the angle
  according to diameter of bars or pipe
• Electroperm Magnetic Lifter do not required continues electricity.
• Electroperm Magnetic Lifter can be used in a multiple set if the lengh of 
job is more.

Application :
• This type of lifter widely used for lifting round bar or pipe

Design :
• Designing of electroperm Mangnetic Lifter Depands upon minimum and
  maximum size of bar or pipe. (Diameter and lengh)
• Crane Capacity
• Weight of bar or pipe

 
 
BATTERY OPERATED ELECTRO PERMANENT MAGNETIC LIFTER
Series UL- 834

Features :
• Batteries only work in the moment of magnetization & demagnetization,
  during the lifting & Handling
• Maintenance free completely sealed rechargeable batteries
• Inbuilt battery charger
• Safety Factor : 3 Times
• Light Weight & Robust Construction
• With battery full charged can switch on / off approximately 400 times
• Widely used in the places where the access to power is inconvenient

Application :
• It is use on flame cutting machine, Plasma cutting machine, water jet cutting machine etc.
• It is useful for handling small as well as large plates
• It is suitable for handling Plates & round bars
• Radio remote control is optional

 
Cat No. Flat Load (Kgs) Battery (VDC) Charging (VAC)
UL-83401 500 Kg 2 x12 230
UL-83402 1000 Kg 2 x12 230
UL-83403 2000 Kg 2 x12 230
 
 
ELECTRO MAGNETIC SHEET LIFTER
 
ELECTRO MAGNETIC SHEET LIFTER

Features :
• Electro Mangnetic Lifter is design with the consideration of all industrial
   safety knob, therefore they are very compact, light straingth and very
   reliable safe in use
• Electro Magnetic Lifter are work on Electricity & require 220 V or 415 supply
• Electro Magnetic Lifter is used with combination of various magnets. At fixed
  structure with provision of chain. So this will help to handle plain as well as
  bend sheet, In short it will take care of bendness of sheet
• Inching feature or variable power knob is provided, It ensure that single plate
   wili be lifteds
• Lam block - Displays the system presents.

Application :
• It is use on flame cutting machine, plazma cutting machine and water jet
  cutting machine
• It is useful for handling small as well as large plates
• Controller is having opetional facility of battery back up which helps to keep
  magnet on for 15 minutes

Design :
• Designing of electro Mangnetic Lifter Depands upon minimum and
  maximum size of plate. (Lengh x weight x thickness)
• Crane Capacity
• Weight of plates

 
 
 
CUSTOM MADE MAGNETIC LIFTER (Electrical / Electropermanent)
 
"ULTRA" EPM Lifter for Angles
"ULTRA" EPM Lifter for Channel
"ULTRA" EPM Lifter for Round
"ULTRA" EPM Lifter for Angles
"ULTRA" EPM Lifter for Channel
"ULTRA" EPM Lifter for Round
 
"ULTRA" EPM Lifter for Pipes & Round Bar
"ULTRA" EPM Lifter for Billets
 
"ULTRA" EPM Lifter for Pipes & Round Bar
"ULTRA" EPM Lifter for Billets
 
 
 
 
 
MAGNETIC PLATEN
 
MAGNETIC PLATEN

Introduction :
Ultra Magnetic Platen used for very fast, safe & easy clamping of moulds on Injection moulding machine. This advanced technology eliminates hydraulic & mechanical clamping system & provides quick mould change (QMC) and just in time (JIT) moulding.

Operating Principal :
Magnetic Platen works on the ELECTRO PERMANENT MAGNETIC SYSTEM that develops very high magnetic force. 
The electrical control equipment is only to activate & de-activate the magnets inside the platen i.e. it will not loose it's magnetic power in case of power failure. It doesn't requires power once it is magnetized.

Operation :
To mount a mould, the operator has to match the mould base to the locator ring on stationery platen, then bring the moving platen in until it touches the rear mould plate. Now, the operator has to magnetize the mould, remove the straps holding the mould halves together and then pull the moving platen back. The machine and mould are now ready for production.

A typical magnetic mould change involves bringing both mould halves together, securing the mould halves; demagnetizing the platen & then lifting the mould out of the press by suitable means.

Salient Features :

Universal :
• Compatibility with all existing machines
• Full utilization of active area of the platen
• Maintenance Free

Saving :
• Drastic reduction of downtime
• Virtually zero operating cost, no power consumption
• Very fast return of investment

Reliable :
• Total demagnetization of moulds & plates when switched off.
• No deformation
• Fast Clamping

Safe :
• Working on ELECTRO PERMANENT MAGNETIC SYSTEM
• Uniform clamping force across the entire rear of mould
• Uniform magnetic field.

 
Sr. No.  Cat No. Size (mm) Max. working temp. Clamping Force (Kg/Cm2) Thickness
1. UL21001  Depends on Machine Platen Size 0 -130 25 - 30 60 - 65 mm
2. UL21001  Depends on Machine Platen Size 130-240 25 - 30 60- 65 mm
3.

ULTRA CONTROL UNIT FOR ABOVE MAGNETIC PLATEN

 
 
AUTOMATIC PERMANENT MAGNETIC LIFTER
 
AUTOMATIC PERMANENT MAGNETIC LIFTER
AUTOMATIC PERMANENT MAGNETIC LIFTER
Features :
• Strong magnetic path produced by the NDFEB magnet.
• ON & OFF of the magnetic force is controlled by hanger connected to this product up & down.
• The magnetic lifter have the feathers of strong attraction,small size & weight, powerful force.
• Safety factor of automatic magnetic lifter is 1 :3 times.
• Automatic permanent magnetic lifter are available from 1000kg to 3000kg.
• No electric supply is required.
• Suitable for flat jobs.


APPLICATION :

• This type of lifter widely used in moulding & machanism manufacturing such as
• Machine shop,
• Dockyard that related to steel material,
• Heavy fabrication shop,
• Various automates,
• Handling steel plates heavy blocks.
 
Cat No. Capacity Tested Capacity
UL- 81001 1000 Kg 3000 Kg
UL- 81002 2000 Kg 6000 Kg
UL- 81003 3000 Kg 9000 Kg
 
 
 
 
Rectangular Holding Magnets With Electrical Switch Off
 
Rectangular Holding Magnets With Electrical Switch Off
Features :
1. The Permanent magnet system of these holding magnets creates a magnetic field between the center pole and the outer border of the holding surface.
2. In addition to the permanent magnet, which creates the holding force, a coil is installed. When 24V= is applied to this switch - off coil a counter pole magnetic field is set up to neutralize the permanent magnetic field. As a result work - pieces can easily be removed. 
3. These holding magnets will preferably be used when long - term holding times are required and tools should be loosened by switching on the coil for a short period. 

Holding Surface Holding Force Weight Minimum Thickness
200 mm x 60 mm 150 kg 3.0 kg 6 mm

“ULTRA” CONTROL UNIT FOR ABOVE

Special Sizes Available on Request as per Application.

 

 
 
 
Round Permanent Electric Holding Magnets with Electrical Switch off
 
Round Permanent Electric Holding Magnets with Electrical Switch off

1. The Permanent magnet system of these holding magnets creates a magnetic field between the centre pole and the outer border of the holding surface.

2. In addition to the permanent magnet, which creates the holding force, a coil is installed. When 24V= is applied to this switch - off coil a counter pole magnetic field is set up to neutralize the permanent magnetic field. As a result work - pieces can easily be removed.

3. These holding magnets will preferably be used when long - term holding times are required and tools should be loosened by switching on the coil for a short period.

 
Sr. No.  Cat No. Holding Surface Holding Force Input power Minimum Thickeness
1 UL- 82201 Ø 20 mm 4 kg 3.6 W 2.5 mm
2 UL- 82202 Ø 35 mm 16 kg 4.6 W 30 mm
3 UL- 82203 Ø 55 mm 42 kg 9.0 W 4.5 mm
4 UL- 82204 Ø 70 mm 72 kg 13.3 W 6.0 mm
5 UL- 82205 Ø 90 mm 120 kg 21.8 W 7.5 mm
6 UL- 82206 Ø 150 mm 350 kg 44 W 7.5 mm
 
 
 
ELECTRO MAGNETIC HOLDER
 
ELECTRO MAGNETIC HOLDER

Used in automated manufacturing lines as the magnetic force can be turned on & offf or increased or decreased by remote operation via a rectifier or PLC. 

Features :
• Electrical Control can be used for turning on & off the magnetic force
• Usable for continuous operation.
• Quick Attach & Detach enables speedy automation. 


Applications :

• Automated press
• Prevention of deflection for shearing material
• Various automatic processes.
• Holding Hands of Industrial robots.
• In Machine shop, Press Shop, Assembly Line Material Feed.

 

Sr.No.

Cat No.

Size (mm)

Max Holding Power

Working Voltage
1. UL-82601 Ø 25 x 40 H 3 kg  24 DC
2. UL-82602 Ø 25 x 25 H 2 kg 24 DC
3. UL-82603 Ø 30 x 30 H 8 kg  24 DC
4. UL-82604 Ø 30 x 45 H 15 kg 24 DC
5. UL-82605 Ø 40 x 45 H 35 kg 24 DC
6. UL-82606 Ø 50 x 30 H 40 kg 24 DC
  "ULTRA" CON      
 
 
 
MAGNETIC SEPARATOR ON OFF TYPE
 

•  Easily clean up sharp edged drill chips screw and other
    metal parts
•  Items are safety ejected by pulling the back side knob
•  Ideal for hard to each space
•  Used in all fabrication shop and machine shop
•  No requirement of hand contact with scrap to handle, 
    so safe in use
 

Sr.No 

Cat No. 

Size (mm)

1.

UL - 81301

Ø1 x 6 Inch

 
 
 
MINI DEMAGNETISERS
 
MINI DEMAGNETISERS

• Used for removing surface residual magnetism from specific area of Dies & moulds parts, Punches etc.
• Operate on 220V single phase AC supply.
• Compact design & easy to operate
• It demagnetizes just by sliding over the surface by pressing single pole momentary switch.

 
Sr. No.  Cat No. Size (mm)
1. UL 80304 150 L x 100 W
2. UL 80305 150 L x 150 W